Copper Tungsten Weld Wheel
Copper Tungsten Weld Wheel

Copper Tungsten Weld Wheel

Copper Tungsten Weld Wheel commanly made of material of Class 11 Copper Tungsten contains 25% copper and 75% tungsten. Common uses include projection welding electrodes, flash and butt welding electrodes, light upsetting and seam welding bushings, and spot welding low conductivity steels.
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Products Description

 

Copper Tungsten Weld Wheel commanly made of material of Class 11 Copper Tungsten contains 25% copper and 75% tungsten. Common uses include projection welding electrodes, flash and butt welding electrodes, light upsetting and seam welding bushings, and spot welding low conductivity steels. It is also widely used in chip carriers, substrates, flanges, and frames for power semiconductor devices.

 

Copper Tungsten Weld Wheels adopts the process of isostatic pressing - high temperature sintered tungsten skeleton - infiltration of copper, which is suitable for EDM and welding of steel and wire. Ordinary electrodes have large loss and slow speed.

 

Copper Tungsten Weld Wheels has high electro-corrosion speed, low loss rate, precise electrode shape and excellent processing performance, which can improve the accuracy and quality of the workpiece to be processed.

 

Features of Copper Tungsten Weld Wheel


1. High hardness and wear resistance: The copper tungsten welding wheel combines the conductivity of copper with the immense hardness, HRC ≥ 60, of tungsten. The surface hardness is higher than that of copper alloys, servinh for superlative wear conditions.

2. High temperature resistance and ablation resistance: The tungsten matrix melting point (3410°C) and the sustaining effects of copper sweat cooling allows it to withstand exceedingly high temperatures of above 1500°C, while also having exceptional arc ablation resistance.

3. Low thermal expansion coefficient: Their CTE (6.5×10⁻⁶/K) is close to semiconductor materials which alongside having low thermal stress during welding. These features drastically lower the chances of crack formation.

 

product-698-599

 

applications of Copper Tungsten Weld Wheel

 

1. Used for spot and roller seam welding, tawny copper and tungsten welding wheels are used in the resistance welding of copper and aluminum, since the conductive metals are highly conductive. It is noteworthy that the welding joint strength is increased by thirty percent.

2. As an Automated Production Line tool, the tawny copper tungsten welding wheel doubles as a robot, industrial robot arm wielding tools, as it is 5x more durable than traditional materials and copper tungsten welds, which extends the copper-tungsten weldon's lifespan. This significantly reduces downtime, maintenance time, and machining error rates.

3. To comply with aerospace standards of metallurgy, tawny copper tungsten welding wheels perform welding on titanium alloys and other high temperature alloys, enabling the welds to withstand high temperatures and ensuring the quality standards of aviation pretested them.

 

product-929-444

 

Specification of Copper Tungsten Weld Wheel

 

Class

Density

Resistance

Conductance

Hardness(HB)

Bending strength

CuW50

11.85

3.2

54

1128

 

CuW55

12.3

3.5

49

1226

 

CuW60

12.75

3.7

47

1373

 

CuW65

13.3

3.9

44

1520

 

CuW70

13.8

4.1

42

1716

790

CuW75

14.5

4.5

38

1912

885

CuW80

15.15

5

34

2158

980

CuW85

15.9

5.7

30

2354

1080

CuW90

16.75

6.5

27

2550

116

 

fAQ for Copper Tungsten Weld Wheel


Are you a factory or manufacturer?
A: Yes, we are a factory but we generally use our trading company to handle the business abroad. It will be more convenient to receive the remittance and arrange the shipment.

What is the delivery method?
A: Generally, we send cargo by UPS, DHL or FedEx. Also, we can send by sea to seaport or by air to the closest airport.

Why is your product so cost-effective?
A: We cut out the middlemen in the end-to-end manufacturing process and we obtain raw material directly from its source.

Do you do spot quality inspection or full inspection?
A: 100% full inspection for sure. All unqualified products are discarded.

How do you ensure your lead time?
A: From material preparation to machining and finally to a full inspection. Every stage of production is strictly monitored and controlled to give you an accurate delivery time.

What is the MOQ of Copper Tungsten Weld Wheel?
A: Depends on quantity, generally, no MOQ limit.

How to pay for it?
A: A bank transfer (T/T) will be acceptable.

What is the delivery time?
A: around 7-20 days which depends on the quantity and production.

What is kind of the package?
A: Generally, we use a carton case or plywood case with protective material inside to ensure the save of cargo

What is the lead time?
A: from order placed to cargo receiving will take around 10-25 days.

 

 

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