Customized Tungsten Alloy Heavy Turning Milling

Description of Customized Tungsten Alloy Heavy Turning Milling

Customized Tungsten Alloy Heavy Turning Millings utilize high-density tungsten alloy bar stock or sintered blanks with a density of 17.5–18.8 g/cm³ and a hardness of HRA ≥ 91. The process consists of three stages: First, the blank undergoes a vacuum annealing at 1050°C for 3 hours to eliminate internal stresses. Subsequently, all operations are completed in a single clamping on a five-axis turning and milling center: turning the external diameter to a tolerance of ±0.005 mm, milling keyways, flanges, and spiral grooves, and drilling, boring, and tapping are performed simultaneously, eliminating datum errors caused by multiple clampings. Finally, diamond tools are used to achieve a mirror finish with a surface roughness of Ra ≤ 0.2 µm. Electropolishing is performed as needed to achieve a surface roughness of Ra ≤ 0.1 µm. High-pressure emulsion cooling is used throughout the entire process, with a flow rate of ≥ 15 L/min, to prevent high-temperature oxidation of the tungsten alloy and tool chipping.

Common dimensions range: OD 20–300 mm, length 50–500 mm, wall thickness 2–30 mm. Customized designs include stepped shafts, deep holes, internal threads, special-shaped grooves, and polyhedron structures. Ten percent of each batch undergoes a 550°C × 100 h creep test, with elongation ≤ 0.1%. The product also passes a 48-h salt spray test, showing no corrosion.

Features of Customized Tungsten Alloy Heavy Turning Milling

Compactness Combined with Lightweight: Tailored tungsten alloy components reach top mass while held to a constrained envelope, establishing the key premise of every use case.

Exceptional Toughness and Abrasion Resistance: End-of-process parts hold up to extreme pressure and friction, delivering enduring durability.

Thermal and Radiative Attenuation: With elevated tungsten fractions, the alloy excels at obstructing incident gamma and X-ray photons.

Design Agility with Mass: Despite inherent machining toughness, a hybrid milling-turn platform realizes geometrically intricate and dense shapes that traditional mono-process lathes and mills struggle to deliver. Gravity-defying voids, fluid curves, and sculpted apertures cluster into single monolithic segments.

Applications of Customized Tungsten Alloy Heavy Turning Milling

Gyroscope rotors: Within the most advanced inertial navigation architectures, the rotors are the gravitational core. They demand a matchless blend of inertial density and dynamic balancing, allowing the angular momentum vector to be hammered into a steady-state orientation. The tolerances are such that any deviation, however minuscule, would propagate into navigational drift, undermining the very premise of high-precision vector estimation.

Aircraft counterweights/balance blocks: This is a classic application. Aircraft, helicopters, missiles, and satellites require high-density counterweights to adjust the center of gravity and balance to ensure flight stability. Tungsten alloy can provide maximum counterweight in a very small space, making it an ideal material for "ballast."

Specifications of Customized Tungsten Alloy Heavy Turning Milling

Testing and quality control of Customized Tungsten Alloy Heavy Turning Milling

FAQ for Customized Tungsten Alloy Heavy Turning Milling

Are you a Customized Tungsten Alloy Heavy Turning Milling factory or a Customized Tungsten Alloy Heavy Turning Milling manufacturer?
A: Yes, we are a Customized Tungsten Alloy Heavy Turning Milling factory, but we generally use our trading company to handle the business abroad. It will be more convenient to receive the remittance and arrange the shipment.

What is the delivery method of Customized Tungsten Alloy Heavy Turning Milling?
A: Generally, we send Customized Tungsten Alloy Heavy Turning Milling by UPS, DHL, or FedEx. Also, we can send by sea to a seaport or by air to the closest airport.

Why is your Customized Tungsten Alloy Heavy Turning Milling so cost-effective?
A: We cut out the middlemen in the end-to-end manufacturing process, and we obtain raw material directly from its source.

Do you do spot quality inspection of Customized Tungsten Alloy Heavy Turning Milling or full inspection of Customized Tungsten Alloy Heavy Turning Milling?
A: 100% full inspection for sure. All unqualified Customized Tungsten Alloy Heavy Turning Millings are discarded.

How do you ensure your lead time for Customized Tungsten Alloy Heavy Turning Milling?
A: From material preparation to machining and finally to a full inspection. Every stage of production is strictly monitored and controlled to give you an accurate delivery time.

What is the MOQ of Customized Tungsten Alloy Heavy Turning Milling?
A: Depends on the quantity of Customized Tungsten Alloy Heavy Turning Milling, generally, no MOQ limit.

How to pay for a Customized Tungsten Alloy Heavy Turning Milling?
A: A bank transfer (T/T) will be acceptable.

What is the delivery time of Customized Tungsten Alloy Heavy Turning Milling?
A: Around 7-20 days, which depends on the quantity and production of the Customized Tungsten Alloy Heavy Turning Milling.

What kind of package of Customized Tungsten Alloy Heavy Turning Milling is it?
A: Generally, we use a carton case or plywood case with protective material inside to ensure the safety of the Customized Tungsten Alloy Heavy Turning Milling.

What is the lead time of Customized Tungsten Alloy Heavy Turning Milling?
A: From the order placed to cargo receiving will take around 10-25 days.

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