Products Description
The Tungsten Copper Alloy W80Cu20 Rod is a composite material composed of 80% tungsten and 20% copper.Tungsten copper alloys has high density,high thermal conductivity,and low thermal expansion are important. Electrical contacts, heat sinks, and resistance welding electrodes are all applications that tungsten cooper alloy can do the job.
It is manufactured through processes such as isostatic pressing, high-temperature sintering, and copper melt infiltration. This material combines tungsten's high hardness and melting point with copper's excellent electrical and thermal conductivity, delivering outstanding overall performance.
Tungsten Copper Alloy W80Cu20 Rod is widely used in various fields, including EDM electrodes, resistance welding electrodes, heat sinks for electronic components, aerospace engine nozzles, and electrical switch contact materials. With its excellent overall performance, it meets diverse high-precision, high-temperature, and high-conductivity requirements, ensuring efficient and stable operation of equipment.
Check the options and properties below to determine which of our alloys in best suited to your needs. Most size and shapes can be supplied with short lead time. We can also manufacturer parts from these materials to your specifications.Tungsten copper alloy can be customized by sorts of size and shape by drawing.
Specificaiton
|
Brand and NO. |
Chemical components% |
Physical properties |
||||||
|
Cu |
Total impurities ≤ |
W |
Density (g/cm³) ≥ |
Hardness HB ≥ |
Resistivity (µΩ·cm) ≤ |
Conductivity IACS%≥ |
Bending strength Mpa≥ |
|
|
CuW(50) |
50±2.0 |
0.5 |
Bal. |
11.85 |
115 |
3.2 |
54 |
|
|
CuW(55) |
45±2.0 |
0.5 |
Bal. |
12.30 |
125 |
3.5 |
49 |
|
|
CuW(60) |
40±2.0 |
0.5 |
Bal. |
12.75 |
140 |
3.7 |
47 |
|
|
CuW(65) |
35±2.0 |
0.5 |
Bal. |
13.30 |
155 |
3.9 |
44 |
|
|
CuW(70) |
30±2.0 |
0.5 |
Bal. |
13.80 |
175 |
4.1 |
42 |
790 |
|
CuW(75) |
25±2.0 |
0.5 |
Bal. |
14.50 |
195 |
4.5 |
38 |
885 |
|
CuW(80) |
20±2.0 |
0.5 |
Bal. |
15.15 |
220 |
5.0 |
34 |
980 |
|
CuW(85) |
15±2.0 |
0.5 |
Bal. |
15.90 |
240 |
5.7 |
30 |
1080 |
|
CuW(90) |
10±2.0 |
0.5 |
Bal. |
16.75 |
260 |
6.5 |
27 |
1160 |
Tungsten ASTM B777
|
TABLE 1 Composition, Density and Hardness Properties |
|||
|
Class |
Nominal Tungsten Weight % |
Density g/cc |
Hardness AB Rockwell "C" max |
|
1 |
90 |
16.85-17.25 |
32 |
|
2 |
92.5 |
17.15-17.85 |
33 |
|
3 |
95 |
17.75-18.35 |
34 |
|
4 |
97 |
18.25-18.85 |
35 |
Features
Physical Properties:
The W80Cu20 material has a density of 15.15 g/cm³ and offers high strength and hardness, with a hardness value above 220HB. Its electrical conductivity is 34% IACS, and its thermal conductivity is 145 W/m·K.
Thermal Properties:
This material has a low thermal expansion coefficient and good thermal stability, allowing it to maintain structural integrity even at high temperatures.
Mechanical Properties:
Its tensile strength is 675 MPa, and it provides excellent wear resistance and arc erosion resistance.
Machinability:
Although tungsten is naturally brittle, adding copper significantly improves its machinability, making it easier to process mechanically.
Other Features:
The material is non-magnetic, and its thermal expansion coefficient and thermal conductivity can be optimized by adjusting the tungsten-to-copper ratio.
Applications
Electrode Material:
W80Cu20 is commonly used to make EDM (electrical discharge machining) electrodes. It works especially well for machining hard alloy molds and high-speed steel molds. It is also suitable for high-precision deep-hole drilling and mold cavity manufacturing.
Welding Electrodes:
Due to its high melting point and good arc erosion resistance, this material is widely used in resistance welding electrodes. It is commonly applied in automotive and aerospace industries.
Electronic Materials:
In electronics packaging, W80Cu20 can be used to make heat sinks for electronic components. Its low thermal expansion and high thermal conductivity help improve device performance and reliability.
Aerospace Applications:
In the aerospace industry, this material is used to make rocket engine nozzles. Its high-temperature strength and thermal shock resistance allow it to stay stable under extreme conditions.
Electrical Switches:
W80Cu20 is also used in high-voltage and ultra-high-voltage switch contacts. Its high electrical conductivity and arc resistance ensure reliable and long-lasting switch performance.
FAQ
Are you a factory or manufacturer?
A: Yes, we are a factory but generally, we use our trading company to handle the business abroad. It will be convenient to receive the remittance and arrange the shipment.
What is the delivery method?
A: Generally, we send cargo by UPS, DHL or FedEx. Also, we can send by sea to seaport or by air to the closest airport.
Why is your product so cost-effective?
A: We cut out the middlemen in the end-to-end manufacturing process. Rather than obtaining semi-finished goods from other suppliers, we obtain our raw material of APT powder directly from its source.
Do you do spot quality inspection or full inspection?
A: 100% full inspection. Inspectors will check the finished product individually, to ensure they adhere to all parameters. All unqualified products are discarded.
How do you ensure your lead time?
A: We have an efficient Order Management System, from material preparation to machining, and finally to a full inspection. Every stage of production is strictly monitored and controlled to give you an accurate delivery time.
What is the MOQ of Tungsten Copper Alloy W80Cu20 Rod?
A: Depends on quantity, generally, no MOQ limit.
How to pay for it?
A: A bank transfer (T/T) will be acceptable.
What is the delivery time?
A: around 7-20 days which depends on the quantity and production.
What is kind of the package?
A: Generally, we use a carton case or plywood case with protective material inside to ensure the save of cargo
What is the lead time?
A: from order placed to cargo receiving will take around 10-25 days.
Why choose W80Cu20 over pure tungsten or copper?
It balances tungsten's strength and copper's conductivity, making it more durable and easier to machine than pure tungsten while offering better heat resistance than pure copper.
Can the tungsten-copper ratio be adjusted?
Yes, changing the ratio (e.g., W70Cu30 or W90Cu10) can optimize properties like thermal expansion or conductivity for specific applications.
Is W80Cu20 magnetic?
No, it is non-magnetic, making it suitable for sensitive electronic and scientific applications.
How is W80Cu20 manufactured?
It is produced through powder metallurgy, including isostatic pressing, high-temperature sintering, and copper infiltration.
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