Incoloy 59 straight weld wires
Incoloy 59 straight weld wires are nickel-based alloy welding materials designed for highly corrosive environments. They are mainly composed of nickel (Ni≥59%), chromium (Cr≈22-24%), and molybdenum (Mo≈15-16%). They also contain a small amount of iron (Fe≤1%) and other trace elements like manganese and silicon. The composition of Incoloy 59 straight weld wires is optimized to provide excellent corrosion resistance in extremely acidic, chlorinated, and high-temperature environments. They are used for welding Incoloy 59 base metals or other nickel-based alloys. Incoloy 59 straight weld wires are in the form of straight rods, which are convenient for manual TIG welding (non-melting inert gas shielded welding) or automated welding processes.
Incoloy 59 straight weld wires are widely used in chemical (reactors, pipes), marine (seawater equipment, marine valves), energy (flue gas desulfurization, nuclear waste treatment), and pharmaceutical industries with highly corrosive environments. They are resistant to strong acids, chloride ions, and high temperatures. They can significantly increase the service life of equipment and reduce maintenance costs.
Features of Incoloy 59 straight weld wires
Excellent corrosion resistance:
Incoloy 59 straight weld wires have strong resistance to strong acid media such as sulfuric acid, hydrochloric acid, and phosphoric acid. They also resist environments with chloride ions like seawater and salt spray. They have excellent resistance to pitting, crevice corrosion, and stress corrosion cracking (SCC).
Incoloy 59 straight weld wires stay stable in both oxidizing and reducing media. They are better than regular stainless steel welding materials.
Good high-temperature performance:
Incoloy 59 straight weld wires can keep their strength and oxidation resistance at high temperatures (up to 1000°C). They are used for welding high-temperature parts like heat exchangers and furnace tubes.
Welding process-friendly:
Incoloy 59 straight weld wires have low impurities like sulfur and phosphorus. This reduces the tendency for hot cracking during welding. The molten pool flows well, and the weld bead forms evenly. No frequent post-weld heat treatment is needed.
High compatibility:
Incoloy 59 straight weld wires are compatible with nickel-based alloy base metals like Incoloy 59 and Hastelloy C-276. They ensure the weld has the same properties as the base metal.
Applications of Incoloy 59 straight weld wires
Chemical and oil & gas:
Incoloy 59 straight weld wires are used to weld reactors, pipes, and scrubbers. They are especially used in environments with sulfur, acidic oil and gas, or highly corrosive chemical media.
Marine and seawater treatment:
Incoloy 59 straight weld wires are used to weld seawater desalination plants, marine pumps and valves, and subsea pipelines. They resist corrosion from salt spray and microorganisms.
Environmental and energy:
Incoloy 59 straight weld wires are used for acid-resistant welding and repair in flue gas desulfurization (FGD) systems and nuclear waste treatment equipment.
Special manufacturing:
Incoloy 59 straight weld wires are used to weld high-purity containers in the pharmaceutical industry and pulp bleaching equipment. They prevent metal ion contamination.
|
Parameter |
Specification / Value |
Remarks |
|
Standard |
AWS A5.14 ERNiCrMo-13, UNS N06059 |
Complies with international standards |
|
Diameter (mm) |
1.0, 1.2, 1.6, 2.0, 2.4, 3.2 |
Common sizes, custom options available |
|
Length (mm) |
1000, 1500, 2000, 2500, 3000 |
Standard lengths, special requests accepted |
|
Main Composition (%) |
Ni≥59, Cr≈22-24, Mo≈15-16, Fe≤1, C≤0.01 |
Low-impurity design for superior corrosion resistance |
|
Tensile Strength (MPa) |
≥690 |
High weld strength, matches base metal properties |
|
Elongation (%) |
≥40 |
Excellent ductility and crack resistance |
|
Welding Process |
TIG (GTAW), MIG (GMAW), SAW |
Suitable for multiple welding methods |
|
Shielding Gas |
100% Ar or Ar + He mix (for TIG) |
High-purity inert gas recommended |
|
Packaging |
Straight bundles (10kg/20kg per box) or custom packaging |
Moisture & oxidation-resistant |
FAQ
Are you a factory or manufacturer?
A: Yes, we are a factory but we generally use our trading company to handle the business abroad. It will be more convenient to receive the remittance and arrange the shipment.
What is the delivery method?
A: Generally, we send cargo by UPS, DHL or FedEx. Also, we can send by sea to seaport or by air to the closest airport.
Why is your product so cost-effective?
A: We cut out the middlemen in the end-to-end manufacturing process and we obtain raw material directly from its source.
Do you do spot quality inspection or full inspection?
A: 100% full inspection for sure. All unqualified products are discarded.
How do you ensure your lead time?
A: From material preparation to machining and finally to a full inspection. Every stage of production is strictly monitored and controlled to give you an accurate delivery time.
What is the MOQ of Incoloy 59 straight weld wires?
A: Depends on quantity, generally, no MOQ limit.
How to pay for it?
A: A bank transfer (T/T) will be acceptable.
What is the delivery time?
A: around 7-20 days which depends on the quantity and production.
What is kind of the package?
A: Generally, we use a carton case or plywood case with protective material inside to ensure the save of cargo
What is the lead time?
A: from order placed to cargo receiving will take around 10-25 days.
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