Zirconium Wire

Description of Zirconium Wire

Through the advanced techniques of metallurgy, a rare metal like zirconium can be transformed into a filamentary material known as zirconium wire. Though the wire may exude a silver-gray sheen, the surface of which may seem devoid of blemishes, the wire possesses a value that extends far beyond the constituents of its accurate description. The uniqueness of the wire is best characterized as high-performance specialty metal, a core value arising from the properties zirconium exhibits, both physically and chemically.

Obtaining the Zirconium Wire is a productive process that requires significant concentrated effort and the use of advanced tools. Zirconium sponge, which is obtained from a zirconium ore, is first processed to obtain a zirconium ingot. The rough ingot is then meticulously processed through a series of precision extrusion, forging, and several drawing steps to produce a wire which exhibits a consistent diameter throughout its length. All of the steps in the manufacturing of zirconium wire are subject to the monitoring of the quality control, ensuring the high standards are upheld with the straightness, surface finish, diameter tolerance, and especially purity. Hence, the remarkable volume of zirconium wire is an embodiment of the manufacturing precision of modern society, and may even be construed as a work of art.
The strength of zirconium wire is what distinguishes it from other steel wires, which are far stiffer, especially with regard to their flexibility and bendability, which are vital for installation wires. Even more, thousands of meters of wire can be created without worrying about the wire cycling too much. This is because zirconium wire does not possess the same tensile strength that most other metals do, which allows it to be deformed with greater ease without stretching or breaking. Also, because zirconium wire, like all metals, has a lower energy state in its oxidized form, a highly reactive blast of oxygen is all that is needed for a layer of oxidized zirconium to dynamically form around the wire. This oxidized layer mask, like on the surface, which is the least reactive part of the wire, gives it much-needed long-term corrosion stability.

Features of Zirconium Wire

• Extremely Corrosion-Resistant: The corrosion rate in 37% hydrochloric acid and 70% sulfuric acid is <0.01 mm/a, far superior to titanium and stainless steel. The only insurmountable resistance is hydrofluoric acid.
• High-Temperature Resistance: Melting point 1852°C, no softening after long-term operation up to 800°C.
• Excellent Nuclear Performance: Neutron absorption cross-section is only 0.18 barn, suitable for nuclear reactor environments.
• Biocompatibility: Non-toxic and non-magnetic, certified for human implant use according to ISO 5832-4.
• Adjustable Mechanical Strength: Tensile strength in the annealed state ≥380 MPa, cold-drawn state up to 600 MPa, and elongation of 10-20%.

Applications of Zirconium Wire

Chemical Industry: Concentrated acid storage tanks, evaporator lining welding wire, and acid-resistant valve springs.
Nuclear Industry: Fuel rod positioning grids, control rod guide tubes, and cladding welding materials.
Medical Industry: Orthopedic bone screws, bone plates, and 0.1-0.3 mm minimally invasive surgical sutures.
Aerospace Industry: Rocket nozzle insulation, satellite radiation-resistant wire.
Electronics and Filtration: OLED electrodes, wire mesh demisters for strong acid environments.

Specifications of Zirconium Wire

Testing and Quality Control of Zirconium Wire

FAQ for Zirconium Wire

Are you a Zirconium Wire factory or a Zirconium Wire manufacturer?
A: Yes, we are a Zirconium Wire factory but we generally use our trading company to handle the business abroad. It will be more convenient to receive the remittance and arrange the shipment.

What is the delivery method of Zirconium Wire?
A: Generally, we send One End Closed High Purity Molybdenum Tubes by UPS, DHL or FedEx. Also, we can send by sea to a seaport or by air to the closest airport.

Why is your Zirconium Wire so cost-effective?
A: We cut out the middlemen in the end-to-end manufacturing process and we obtain raw material directly from its source.

Do you do spot quality inspection of Zirconium Wire or full inspection of Zirconium Wire?
A: 100% full inspection for sure. All unqualified Zirconium Wires are discarded.

How do you ensure your lead time for Zirconium Wire?
A: From material preparation to machining and finally to a full inspection. Every stage of production is strictly monitored and controlled to give you an accurate delivery time.

What is the MOQ of Zirconium Wire?
A: Depends on the quantity of Zirconium Wire; generally, no MOQ limit.

How to pay for a Zirconium Wire?
A: A bank transfer (T/T) will be acceptable.

What is the delivery time of Zirconium Wire​​​​​​?
A: Around 7-20 days, which depends on the quantity and production of Zirconium Wire.

What kind of package of Zirconium Wire is it?
A: Generally, we use a carton case or plywood case with protective material inside to ensure the safety of Zirconium Wire.

What is the lead time of Zirconium Wire​​​​​​?
A: From the order placed to cargo receiving will take around 10-25 days.

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